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2012-01-24
Applications, design and technology news from across the industry
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Editorial: Squeezing Out More Lumens for Less
 
... I read a comment recently that suggested we, the industry, would need some big (significant, fundamental) breakthroughs in order to achieve the levels of efficiency that were needed to realize the ultimate success of LED lighting. While "breakthroughs" are always handy in the technology world, they usually don't need...
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For the latest LED application, technology, component and supply chain news in areas other than general lighting, tune to LIGHTimes/SSLnet. Applications updates for displays, mobile, transportation and industrial markets, along with the latest device, material and process news, it's all there!


2012 SSL Summit Series keeps its focus to Smarter, Better Lighting

Launched in 2008, the SSL Summit has tweaked its mission to facilitate a future of better lighting. October's New York City meet really hit the target, and we're picking up the pace for LA/Long Beach April 3-4, 2012. The Summit brings together key lighting influencers with industry thought leaders, pioneers, and innovators from the across the solid state lighting eco-system to engage their visions of the future of lighting.

Quality is the gate, the future is the focus... Showcase participants and sponsors are vetted to separate the wheat from the chaff... Look into the series information at www.SSLsummit.com for the details. Sponsorships and showcase positions are available now, and event registration will open in early January.


Solid State Lighting Design is here to serve the information needs of lighting designers, specifiers, and decision makers, along with luminaire designers, lighting system integrators and lighting subsystem developers with application, product and market news updates for this rapidly evolving technology. Our readership also includes LED packagers, technology enablers and service companies seeking the answers to how best to meet their customers' needs.

Solid state lighting promises to create unprecedented changes in what we can do with light. Simultaneously, it will deliver on a promise of massive global energy savings and access to useful nighttime lighting that has not been conveniently available to nearly 2 billion people around the world. We're glad to have you join us in the revolution!


WAC Lighting Collaborates with Lighting Research Center to Develop and Evaluate LED Track Lighting
SSLDesign News Staff

January 24, 2012...WAC Lighting of Garden City, New York USA, collaborated with the Lighting Research Center (LRC) at Rensselaer Polytechnic Institute (RPI) with funding from NYSERDA (New York State Energy Research and Development Authority), to develop high-efficiency LED track luminaires for an art gallery in a suburban library outside of New York City. The project results were reported at the “Center for Future Energy Systems (CFES) annual conference” at RPI’s Center for Biotechnology and Interdisciplinary Studies and published in LRC’s DELTA case study publication series.

The LRC conducted an extensive study that examined WAC Lighting’s LED track luminaires’ performance, compared to conventional accent lighting and the library’s existing compact fluorescent (CFL) downlights. The LRC staff provided WAC lighting engineering support for the development of the LED track luminaire, which WAC says is listed on the Energy Star Solid-State Lighting Luminaire Program.

WAC’s new Vamp Series LED track luminaires were developed for accent lighting in a variety of applications including art galleries. This type of accent lighting is designed to reveal the shape, color and texture of the art without producing glare, flicker, or distracting shadows to the viewer. The company notes that the need for accent lighting on art must be balanced with energy codes that limit allowable lighting power density.  Conventional accent lighting for galleries typically consists of aimable track heads with incandescent halogen light sources, such as PAR or MR16 lamps. WAC Lighting asserts that the new LED lighting system offers optimal accent lighting while reducing energy use, costs and maintenance. SSL Design PageTwo members login for more. Guests can view membership details.

Asheville, North Carolina Saves with Large-Scale Deployment of Cree's LEDway LED Street Lights
SSLDesign News Staff

January 24, 2012...Cree Inc. of Durham, North Carolina USA, reports that the City of Asheville has initiated North Carolina’s first large-scale deployment of LED street lights. The city is installing 3,643 of Cree's LEDway® street lights. Asheville expects to save $260,000 annually in terms of reduced electricity and maintenance costs.



During the initial phase of the project, completed in June 2011, 730 street lights in Asheville’s River District and Kenilworth neighborhoods were replaced with 67-watt to 195-watt LEDway luminaires. These are estimated to save the City $45,000 in annual energy costs. The city is installing an additional 2,913 LEDway street lights and expects to save 50 percent of current energy use and maintenance costs due to the LED upgrade.



The lighting upgrade has the support of the municipal government. 
Asheville’s city-wide street light upgrade project reportedly complies with the City Council’s 2008 lighting ordinance, to reduce glare and light pollution. In 2009, Asheville City Council unanimously approved using Energy Efficiency and Conservation Block Grants, part of the American Recovery and Reinvestment Act (ARRA), to fund efficiency initiatives, including the first phase of the street light replacement. SSL Design PageTwo members login for more. Guests can view membership details.

Toshiba Introduces LED Lamps to Replace 35W and 90W Halogens
SSLDesign News Staff

January 24, 2012...Toshiba International Corporation announced the introduction of new PAR38 and MR16 lamps. According to the company, the new PAR38 and MR16 LED lamps offer higher lumen output while still providing huge energy savings compared to similar lumen halogen bulbs.

Toshiba’s new PAR38 1100 Series is a direct replacement for 90 to 110W halogen lamps, offers outputs of up to 1170 lumens and uses up to 75 percent less energy than halogens. Toshiba’s new MR16 450 Series is a direct replacement for 35W halogen lamps, offers lumen outputs of up to 475 lumens, and uses up to 80 percent less energy than halogens.

Toshiba says that both models are dimmable and last up to 20 times longer than halogens. The company says that based on an average use of three hours a day, Toshiba’s MR16 is rated to last 22.8 years, and its PAR38 is rated to last 36.5 years. The lamps are also specially designed to fit most gimbal rings and can be used in existing fixtures. SSL Design PageTwo members login for more. Guests can view membership details.

Illumitex and the Long Center Light Up Architects of the Air Exhibit in Downtown Austin
SSLDesign News Staff

January 19, 2012...Austin, Texas-based, Illumitex and the Long Center illuminated the opening night of the Architects of Air Mirazozo Luminarium, an enormous sculpture in the form of an architecturally artistic maze. The Luminarium (as it was called) took place on the West lawn of the Long Center in Downtown Austin. A maze of winding paths and soaring domes was not actually constructed on site, but was inflated and anchored in a mere 20 minutes. The maze temporarily occupies nearly 11,000 square feet of space.

The Architects of the Air exhibition has been internationally successful. While it originally grew out of a theater project for people with learning disabilities, accessibility to the widest audience has remained one of the central goals of the exhibit. All ages, all cultures, including the young and the elderly can appreciate the temporary artwork. On the night that the maze was inflated, Illumitex LED fixtures illuminated the Mirazozo structure from within using approximately 80 Illumitex LED fixtures that consumed less than 6000 watts, compared to the the 19kW that would more typically be required.

Architects of Air have previously illuminated the structure from the inside, for nighttime decoration, with a mix of 400W metal halides and halogen PAR lamps. Darren McCosky, Illumitex' Director of Engineering, commented, "Based upon their past experience, one key concern they had would be the potential for damage in case of a power loss and deflation of the structure. With metal halides and halogens, they required substantial protection to avoid the PVC fabric from ever coming in contact with the hot lamps. Once they realized that the Illumitex light bars were running at only about 40-degrees C, it simply wasn't an issue."

The illumination was implemented with a series of single and dual light-bars, prototypes of Illumitex' Eclipse line, which is loosely based upon their existing line of horticultural luminaires. “Using our innovative LED technology to literally ‘shine a light’ on the performing arts in Austin is one of those rare collaborations that brings together the best of art and technology,” said Jeremy Ludyjan, Global Marketing Director of Illumitex. “Being a part of the unique Architects of Air installation demonstrates Illumitex’ commitment to bringing energy efficient LED lighting to beautiful and inspiring environments.”

Lumenpulse Enters Partnership with Lightitude for Middle East and North Africa LED Fixture Market
SSLDesign News Staff

January 19, 2012...Lumenpulse Inc. based in Montreal, Canada, announced the signing of a strategic partnership agreement with UAE-based Lightitude. The agreement will include Lightitude support for Lumenpulse’s business in the Middle East and North Africa. The relationship will be managed out of Lumenpulse’s recently opened London, UK office. 



Under the terms of the agreement, Lightitude will act as a specification agent. As specifying agent, Lightitude will provide local support to specifiers, including managing sample requests, facilitating mock ups, and offering technical and commercial support as needed. In this way, Lightitude hopes to ensure that Lumenpulse can locally and actively support project specification in the region. Lumenpulse says that the agreement will also ensure that distributors and agents in the region will continue to receive the most competitive Lumenpulse pricing available. 


“The region has a unique trading culture that supports multiple distribution networks in each country,” said Gorm Teichert, Executive Vice President International Sales for Lumenpulse. “Lightitude will work in a very strategic role on our behalf and be the feet on the ground for Lumenpulse. They bring knowledge and experience of local markets and networks – and together with our LED fixture expertise-- will enable us to choose the right distribution channels and be closer to the specifier so we can add value to our clients.” 

“We created Lightitude to be an impartial specification partner for the new age of lighting companies.” said Ziad Debbas, Vice President Lighting at Lightitude parent company Debbas Group. “We are delighted to enter into this agreement with a truly innovative company like Lumenpulse. This is a forward thinking relationship that will ensure local markets will be fully supported as they realize the potential of Lumenpulse’s high quality portfolio of products.”

New LED Scheme Illuminates Ice House Square
SSLDesign News Staff

January 19, 2012...

An imaginative, multi-colored interactive lighting scheme using LED lighting strips was put in place around paving stones at Ice House Square in SAI Swansea Waterfront. The LED strips were placed in a grid pattern to give the Prince of Wales Dock a lighting scheme and a similar style to the rest of the city center and to better link the two. Ice House Square serves as an important point of arrival for pedestrians and cyclists and is the first area of public space in SA1 that visitors see from across the Sail Bridge. 



The Swansea Council in partnership with the Welsh Government commissioned international artist Peter Fink to showcase and celebrate the square as a point of arrival with a dynamic and interactive lighting scheme as part of a public art strategy. Mr. Fink won the commission after a national open call for submissions that attracted applications from overseas. 



He worked with Urban Projects Limited to put the lighting scheme in place. His design intersects the formal grid of the paving with lines of light flowing diagonally across the square in and around the trees in the area. Mr. Fink set up the lights to run on a program that controls their color and speed. However, passers-by can activate sensors under the paving stones which change the light sequence. SA1 developers funded the project with money they granted for artwork in the area. 


Alan Robinson, Swansea Council’s Cabinet Member for Community Regeneration, said, “As the main pedestrian point of entry into SA1 from the city centre, it’s important that the Ice House Square is an impressive gateway that attracts people across the Sail Bridge. This interactive lighting scheme will transform the square by attracting more footfall and boosting businesses in the area. "
 Robinson added,
“Schemes of this nature are intended to develop SA1’s standing as an innovative and dynamic waterfront destination that’s attractive for residents, visitors and potential investors.”


The Prince of Wales Dock was opened in 1881 as the last of the great Victorian docks to be built in Swansea. Together with the North and South Docks, the Prince of Wales Dock transformed Swansea into one of the great ports of the Victorian world.

Active-Semi Announces New LED Driver Technology Which Company Claims Reduces Component Count and Lasts Longer
LIGHTimes News Staff

January 19, 2012...Active-Semi of San Jose, California USA unveiled a new type of LED driver which the company claims reduces the component count of conventional driver technology. The company unveiled the technology at the 4th Lighting Japan LED/OLED Technology Expo in Tokyo on January 18-20.

A conventional LED driver converts AC current to DC current so an LED luminaire can run relatively smoothly. LED drivers use electrolytic capacitors to store the charge temporarily. This type of capacitors basically uses up the electrolytic fluid within the capacitor, and it fails.

Active-Semi boasts that its new ACT801/802 LED driver IC does the same functions as a conventional LED driver, but uses the company's Active Direct Drive and Active Valley Fill technologies to do this without needing an electrolytic driver (which eventually fails because of being used up). It also does this without the need for magnetic components that help control for electo-magnetic interference. SSL Design PageTwo members login for more. Guests can view membership details.

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Commentary & Perspectives...

Squeezing Out More Lumens for Less
Tom Griffiths - Publisher

January 19, 2012...I read a comment recently that suggested we, the industry, would need some big (significant, fundamental) breakthroughs in order to achieve the levels of efficiency that were needed to realize the ultimate success of LED lighting. While "breakthroughs" are always handy in the technology world, they usually don't need the modifier "big" in front of them to create a success. In an oft-repeated persistence meme, "A big shot is just someone who took little shots, but just kept shooting." So it goes with LEDs and LED lighting. Success won't be evading us even if the material science topped out right where it is right now (which it won't), or even if other conspiracies forced an end to the core efficiency improvements. While GM and "big oil" are said to have quashed the 200 mile-per-gallon carburetor, it appears the analogous suspects in light bulbs (GE, Philips, et al), have failed miserably to stop LED technology in time to stave off the eventual demise of incandescent and fluorescent lamps (... although they are probably sitting on alien lighting technology that delivers millions of lumens per nano-watt, but that's a different story). That LEDs will succeed is good news, though, as it means we'll have time to circle back around to the R&D that will power our cars on di-hydrogen oxide (also known as H20).

In defense of the proposition that we're going to get there regardless, its worth a quick word on the nature of lumens, since "lumens per watt" is typical recognized as "the goal" for lighting technology improvements. Not to get too "sciency" here (especially since I can't bluff that well), it's important to understand that all lumens are not created equally, in the sense that differing "optical power" is needed to create differing color lumens. "Optical power" which is the measure of the energy represented in the photons that something, an LED in this case, emits. Lumens are about the "perceived" brightness as interpreted by the human eye which, photopically speaking, peaks at about 555 nm, which is that green-yellow transition area. Not surprisingly, our eyes balance out the different frequencies of light to help us see the world the way we're "supposed to" (a self-defining kind of thing). The natural starting point for all this is the sun, since that's been main light source for humans, and the rest of the earth, for more than a couple of years now. The big "for instance" is our sensitivity to that yellow-green light. The sun generates a nicely shaped spectral "energy" curve that starts out at about 1 W/sq.meter/nm in the deep blue, peaks about 40% above that in the blue-to-green range, and then tapers back down to most of the way back to around 1.25 W/sq.meter/nm after the red (with some variance in those numbers based upon altitude and atmospheric conditions). There is a noticeable down-blip in along the green-yellow border, conveniently there in the area that challenges us, maybe helping us to see things we need to find, such as food, which is often found in the midst of green leaves (fruit) or is green itself (veggies). Maybe that explains why lots of people prefer green vegetables but don't like beets... not in the peak color sensitivity.

Why that all matters, is to make sure we rule out any "gaming the lumens" approach to efficiency gains. One simplistic cheat to more lumens per watt would be to pump up the green, and the other colors in the "center" of the spectrum that we're more sensitive too, while dialing back the colors we're less sensitive too. Anytime you've seen a LED that had a greenish tinge to it, you've experienced that skew, whether it was intentional or not. Interesting to note is that native green LEDs are the least efficient kinds, so it's fortunate that we don't need much green in order to have accurate color perception... seems an interesting coincidence. I suspect a few manufacturers in the earlier days may have had runs with a new phosphor approach that turned out a bit green, and while not planning to carry that over to the volume product, it could have come in handy for quoting the leap forward in total lumens the "white" LED was producing. CRI and eventually CQI, the more accurate and technology independent Color Quality Index, will help keep this in check as new players of significance appear on the LED manufacturing scene. And that can be expected, as China's newest 5-year plan has called for those many small LED manufacturers who enjoyed MOCVD equipment subsidies, to please now merge themselves into just a few new LED manufacturing powerhouses. It should be noted that blue-tinged white LEDs similarly offer more lumens-per-watt, but for different reasons. In that instance, it's simply that less of the original blue photons are converted by the phosphor, and come right on through unmolested, able to register lots of lumens in our blue-sensitive eyes. Conveniently we can apply the existing lighting term of "cool" to the resulting color family, so it's not a fault, just a feature.

With laboratory results of white LEDs having been announced at over 200 lumens per watt, and production devices now at 150, it would present a compelling case that we'll get above 200 for production LEDs in the near future. If we assume that's as far as the efficiency game will take us, is it good enough? I think so, for two simple reasons: 1) These are semiconductor devices, and if there is one thing the last 30 or so years have taught us, semiconductor manufacturing know-how continues to march forward and one inevitable result is decreasing costs. Whether from economies of scale, process tweaks or progressive innovations, such as Bridgelux' and Osram's confident announcements of GaN-on-silicon, the cost per lumen will continue to fall; and 2) We can now fit enough lumens in a square inch to replace every incumbent lighting technology in every application that exists today.

Size does matter, and I can remember clearly when cool-white LEDs crossed the lumens-per-square-inch threshold that enabled the launch of LED-based streetlights in a standard cobra-head envelope. The thing on the end of existing poles needed to be no bigger than what was there already, for a host of reasons, and solid state lighting had finally pulled it off. Much the same as when LEDs proved themselves in traffic signals, the transition became inevitable, an in just a few years, we'll be smirking when we see an "antique" non-LED cobra-head lighting up a roadway.

LED manufacturers have stayed dead on the line to the target in continuing to shrink LED footprints to enable that "holy grail" of lighting, the replacement lamp market. Lumileds fired that first round some years ago with the Luxeon Rebel family, which is currently packaging up to 200-ish warm lumens into a 3mm x 4.5mm package (which could be referred to as a "3045") when driven at 1000mA yielding around 80 lumens per watt. The tighter spacing provided enough lumens per square inch to better tap some of the more challenging lamps, such as the MR-16 format. Most recently, Cree announced its XB-D which shrink things still further into a 2525 package, allowing around 12 200+ lumen devices to be squeezed into the space that would normally fit 7-8. (Both numbers are referencing high drive currents at around 3500K... they can be driven at 350mA, with efficacies approaching 130 lm/w). While more lumens per chip is generally the thing we think of in terms of packaging efficiency, being able to fit more individual chips in a given piece of real estate also has advantages in terms of scalability, and the option to driving them "more gently" for better efficiency and/or longer lifetimes. Neither is "the best" in a blanket sense, as there are always design tradeoffs and application considerations where big chips make sense, but the upshot is that we can fit the needed number of lumens pretty much wherever we need to, and cost optimization has come right along with that.

While LEDs "taking over the world" is exciting in itself, we're always looking for the next thrilling development, and there plenty of reasons to expect that 200 lm/w isn't the end of the road. Nor is a 2525 device as compact as we expect a lighting-capable LEDs to get. The incumbent technologies are no-doubt doomed and those that do doubt will find themselves left behind when "suddenly" LEDs are the only answer, and they're still wondering if they'll really last 50,000 hours (despite passing a traffic signal on their daily commute and not realizing it contains the same set of LEDs that were installed in it 100,000 hours ago). No, we'll see more efficiency, and lower costs, with the result being innovative new ways to package and deliver light, as well as whole set of new ways to use light that we hadn't really ever dreamed of before.

Join the movers and shakers that are helping to define and shape the future of smarter, better lighting at the next installment of the SSL Summit, coming up April 3-4 in Long Beach, California.

 

 

 

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