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Breaking SSL barriers... and ratting out the fiends
Author: Tom Griffiths - Publisher
March 5, 2010... "Records are made to be broken," quotes the old adage, and it is never
more true in vibrant technology areas such as LED lighting. Two of solid state
lighting's 'technology barriers' have recently been broken with a recent announcement
from Cree of lab
results for 200+ lumen-per-watt (lm/w) from a power LED, and from BetaLED
with new
100 lm/w exterior soffit luminaires. While barriers may be just a another
number, they also have significance to humans because they build belief. In
some cases, it's belief that a particular task really can be accomplished. Sir
Edmund Hillary succeeded at climbing Mt. Everest, and now about 150 people reach
the summit of that mountain each year. In other cases, it demonstrates that
a barrier is not a physical one, but a mental one. The four minute mile was
deemed by many to be "unbreakable" due to human physiology. "Not
enough capacity to absorb oxygen, and it's simply too long a span to maintain
that anaerobic condition," was a common argument. Then in May of 1954,
Roger Bannister broke the barrier. While that was a huge accomplishment, even
more stunning was that it was broken a second time by Bannister's closest competitor,
John Landy, just six weeks later. This wasn't a one-off miracle performance.
The barrier wasn't a physical barrier, but a psychological one. In classic "did
it second" form, Landy took the approach that "it wasn't really a
barrier" at all and contended that, It has nothing to do with psychology,"
he was quoted as saying. "It was just a matter of having the right runners
at the right level of training and the right set of circumstances." Meanwhile
the "barrier" had stood and been argued-over for over decades, while
human physiology hadn't gotten better. People had simply been training to get
as close to the 4 minute mile as possible, but not necessarily to get under
it. Once the "barrier" was broken, perceptions changed to "how
much below it can we get. Once there were at least two believers", 9 or
10 managed the feat in the next 24 months with the new records continuing to
be set 18 more times from 1955 to 2000!)
It wasn't that long ago when some were suggesting that 200 lm/watt would be
close to all we could expect out of a power LED source, and I remember charts
showing LED efficacy showing a real asymptote kicking in around that 200 lm/w.
The DOE's LED lighting roadmap has actually been adjusted at least once to reflect
the efficacy growth curve exceeding the time frames that the industry originally
expected. When asked for some thoughts on "the barrier", Cree's New
Business Development Director, Mark McClear commented that, "By hitting
that mark, I think it has been pretty clearly demonstrated that there is still
more room to grow. Breaking this 'barrier' clearly establishes LEDs as the most
energy-efficient artificial light source." Cree has been very reliable
about turning "lab results" into production-available products in
a12 to 18-month time frame.
The second recent accomplishment was breaking that 100 lm/w "barrier"
at the luminaire level. I suspect that Beta isn't the first to claim the accomplishment,
but I do know that they have been one of the consistent performers in the exterior
SSL lighting space, and are probably the most visible brand in that segment.
And if they said it, that we can expect it is true. While 100 lm/w doesn't suddenly
shift the business case in comparison to 96 or 98, it is easy to recognize that
"more than 100" is something that the industry can latch onto in order
to stake claim to offering the highest efficacy solutions. Our achievement
of reaching over 100 lumens-per-watt delivered in outdoor LED luminaires demonstrates
the advantages of LED technology over HID, said Christopher Ruud, president
of BetaLED, a division of Ruud Lighting.
Hopefully what will be memorable here is that the 100 lm/w mark is being achieved
'on the target'. As Ruud explained, Lumen-per-watt ratings on traditional
lamp sources are misleading because they dont account for inefficiencies
of the ballast, reflector or lens. Lamp manufacturers have claimed 100 lumens-per-watt
with conventional light sources but this was not a measure of total lumens exiting
the product. While HID technologies reached the 100 lumens-per-watt mark
at the lamp, i.e. bare source, the light output was not directed in a useable
fashion. Up to 40 percent of the bare lamps output can be lost to
ballast, reflector and lens inefficiencies. BetaLED integrates LED chip
technology with optical performance and an optimized fixture design to maximize
light output at the source and on target. This delivered, targeted-lumen output
is the most efficacious luminaire to date, and further proof that an LED is
the most efficient light source in the industry."
I think Mark summed it up nicely with a thought on the ultimate relevance, outside
of this or that number. "Raising the performance bar in brightness and
efficacy is really about economics. Each advance in LED performance lowers LED
lighting product costs, opens new markets and applications and brings the LED
Lighting Revolution to more and more people." The performance continues
to march forward regardless, but I believe the fact that these 'barriers' have
been broken will really lock into people's minds that "LED lighting can
do it".
Time to start calling out the violators?
In my marketing life, I have never been one to focus others' attention too
much on what the competition is doing, generally preferring to simply "outperform
and ignore them" rather than make more direct accusations of their exaggerations
or 'specsmanship'. That admittedly colors my thinking to create some distaste
on those that might take a different approach. But things have changed, I believe.
For the LED lighting market, as LED efficacies come up, new entrants are better
able to claim that their luminaire, or their "integral replacement lamp"
if it is an LED bulb or LED tube type of design, is a cost effective replacement
for an incandescent, fluorescent or HID source. The specs make the case, and
while in the past, if a company was claiming 50 lm/w but only putting out 40,
it didn't really matter all that much since no rational decision maker was going
to choose their solution compared to a fluorescent or HID incumbent except in
a few specialized cases. Generally, when you have a specialized case, extra
diligence is required and the truth will be uncovered in short order. A bad
apple doesn't have to ruin the whole bushel in most of those real-world circumstances.
But as LEDs really do become recognized as the most efficacious source out
there, the risk to the industry is increasing. The decision maker sees enough
luminaires from reliable suppliers to be putting out 80 lm/w and more, so it
starts to sink in that such performance isn't the special case that it once
was. As their guard comes down, so does their risk aversion and skepticism.
They test a few top notch suppliers, and find those suppliers are meeting the
specs they claim. "Looks like the claims are reliable," they say to
themselves. Then along comes a supplier whose name has been out there, and who
is claiming a spec along the lines of what the decision maker has seen, with
the addition that the "new guy" is showing a substantial cost savings.
Makes sense... the two progress curves are "increased performance at the
same price" and "similar performance at a lower price" especially
from lower-overhead and potentially more agile new entrants. Problem is, the
manufacture is lying, or using inferior materials, and with the decision maker's
guard down, it may not be discovered until hundreds of units are installed (especially
if they are replacement lamps). The industry gets a black eye.
So what should be do? Our suggestion is that maybe it's time to reset the industry's
"politeness meter" to be oriented towards protecting the customers,
and start calling out the blatant violators. At least one resource for that
is in the Energy Star realm. Recently, we even let one slip through, as a company
that signed up as an Energy Star "partner" projected the story that
it was due to its product performance. "Partner" says "we want
to support the Energy Star program" not "we have Energy Star qualified
products". And Energy Star is pretty clear on its policies. "Partner"
can't be used to imply the products are Energy Star approved, whether the mistake
is made intentionally or not. There's no fine print about it either. Personally,
I think the Energy Star "brand" is well enough established that the
use of the phrase "partner" should be scaled back to include only
those companies that have at least one product that is actually certified for
the mark. They may have other products that aren't there yet, or for which a
category doesn't exist, but having at least one would probably take us 90% of
the way towards eliminating the problem, both because ignorance would not be
an excuse, and because violation of how "partner' is used would put the
company at jeopardy of losing their Energy Star approval on a product that they
invested effort in getting the mark attached to. We are advocating that violators
be reported. If you see what you believe to be the improper use of the Energy
Star Partner mark, or see claims of an LED replacement lamp as being "Energy
Star qualified" (the specs don't kick in until August), you can and should
report them to ssl@energystar.gov.
Source/Type:
Solid State Lighting Design LED Lighting News - Editorials
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